Su-57: A Worse Fighter Russia Ever Produced

A Su-57s engine malfunction during factory trials.

Sukhoi Su-57 is one of two fighters under development in Russia. Each of these fighters was developed with different specialties in mind, but share a collective focus on a few specific design elements that have come to define their generation of aircraft.

There’s little doubt that America’s stealth fighters are the best in the world, the F-22 Raptor and F-35 JSF.

Comparing these jets to one another in a head-on way doesn’t really do any of them justice, as none were intended to operate alone in contested airspace full of opposing fighters. Each of these platforms was developed to fill a role within a broader force structure and strategy, and as such, are unlikely to run across one another one-on-one in even the most dramatic of scenarios.

Rosoboronexport is advertising the aircraft as “Prospective” aircraft meaning it’s not ready for combat duties or in series production. Source: rosoboronexport.

Of course, that doesn’t mean we can’t compare these fighters on paper. It just means that which fighter would win in a Top Gun-style dogfight isn’t quite as important as which offers a greater jump in capability for the forces it supports.

All that is to say that, the Su-57 might just be the worst 5th-generation fighter on the planet … but that doesn’t make it a bad fighter at all.

The troubled with the Su-57

The long road to the first Su-57 taking to the skies began in 1979 under the former Soviet Union, with plans to field a next-generation fighter that could enter service in the 1990s.

However, the collapse of the Soviet Union in 1991 practically halted progress on the program, leaving America’s F-22 Raptor to claim the title of first stealth fighter unopposed with its first flight in 1997. Real development on the modern fighter program began once again in earnest in 2002, with America’s F-22 set squarely in the program’s sights.

By 2007, Russia’s PAK FA program, which was short for “‘prospective aeronautical complex of front-line air forces” in Russian, was once again steaming toward fielding a real stealth fighter. India, keen to have their own 5th-generation aircraft, agreed to team up with the Russians to continue development and begin procuring what would eventually become the Su-57, but the partnership wasn’t to last.

In 2018, the Indian government signaled their departure from the program despite Russia’s promising claims about their first batch of prototype fighters, and while India’s official reasons didn’t suggest problems with the program itself, unofficially, rumors swirled that India had given up the PAK FA program because the fighter it produced simply wasn’t stealthy enough to survive in highly contested airspace, alongside a list of other concerns.

19970’s analog temperature and coolant guages of Irbis-E radar fitted into Su-57.

Nonetheless, Russia persevered. A total of 12 prototype Su-57s were constructed for testing and assessment, and just months after India backed out of the program, Russia’s Defence Ministry signed a contract to purchase the first two serial production Su-57s, slated for delivery in 2019 and 2020.

Russia had already placed their prototype fighters in “operational service,” deploying them to Syria for little more than headline fodder and a few promotional photos, but these first two production jets were to be something more: They would not only represent Russia’s top-of-the-line fighters, they would be the nation’s first-ever production stealth aircraft.

The first production Su-57 crashed

In December of 2019, just days before the Russian military expected to receive their first serial production Su-57, the program was met with yet another dramatic setback.

Sukhoi, the firm tasked with developing the Su-57, was conducting flight testing with the fighter to ensure it met the requirements for delivery when the aircraft crashed just 111 kilometers from the airfield it departed from.

Russia failed to innovate helmet mounted display which forced pilot to use the same helmet as the Su-25 pilot. The picture shows two bicycle mirrors mounted into cockpit for situational awareness instead of sensor fusion.

The pilot, a civilian contracted with Sukhoi, ejected and survived, but the aircraft was a total loss.

In the days that followed the crash, Russian investigators would cite a failure of the tail’s control surfaces for the incident, limiting the pilot’s ability to control the aircraft. According to Russian media outlets, the aircraft exploded upon impact with the ground.

It was a significant setback for a fighter program that had already spanned nearly five decades in its various iterations and a huge blow to Russia’s fragile reputation as a global military power. Shortly after the crash, Igar Ozar, the CEO of Sukhoi, resigned from his position.

The production problem

The Russian government still projects to receive as many as 76 of the stealth fighter this decade, but while they were intended to field an advanced engine system designed specifically for the aircraft’s stealth role, delays in the engine’s development have hindered progress.

It’s now expected that each Su-57 delivered to the Russian Air Force for the foreseeable future will come fitted with the Saturn AL-41F1 engine also found in the 4th-generation Su-35S.

Not only does operating an older engine limit the performance of the Su-57, it also has a detrimental effect on stealth.

Contrary to popular understanding, stealth isn’t a single technology or piece of equipment, but is rather a variety of overlapping technologies, production methodologies, and combat tactics. Defeating detection and weapons lock isn’t just about radar. It’s also about infrared heat signature — and the 4th-generation engines designed for non-stealth aircraft employed in the Su-57 aren’t good at masking either.

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And it’s not just with stealth and propulsion that the Su-57 continues to lag behind the competition. One of the aircraft’s selling points has also been its sensor suite and advanced avionics — with the Russian government claiming the fighter is capable of full 360-degree sensor coverage much like the flying supercomputer F-35 Joint Strike Fighter.

To date, it does not appear that any such system is online in the Su-57, with the Rand Corporation analysis positing that sanctions placed on Russia after its military annexation of Crimean in 2014 have further hindered the system’s development.

What is the Su-57 really capable of?

It’s always difficult to divine real combat capability when Su-57 hits with setback after setback. We know for sure about the Su-57 and its capabilities is a shorter list than what we’re pretty confident about through analysis of open-source information, news reports, images, and video of the aircraft.

That is to say that any concrete breakdown of the Su-57’s capabilities should be taken with a grain of salt.

Those who claim to know for sure what the aircraft can do are relaying numbers and data provided to the public by Sukhoi by way of the Russian government — who, like the United States, is counting on foreign sales of the fighter to offset the high cost of the plane’s development and production.

But despite the marketing smokescreen, there are a number of things we can glean about the Su-57 and its capabilities.

It’s ranked last for stealth

While exact figures regarding the radar cross-section of the Su-57 aren’t available, the aircraft’s design is indeed stealthy … but stealth isn’t something you have or don’t have. It’s really more like a spectrum.

Aircraft can be stealthier or less stealthy than others based on a variety of variables ranging from production tolerances in the fuselage construction to the direction from which they’re being observed.

The Su-57’s stealth is hampered by Russia’s struggle to bond body panels of the aircraft as tightly as necessary to inhibit a radar return and by its modified 4th-generation engines.

The Su-57 ranks last in stealth among its 5th-generation counterparts, but that doesn’t mean its stealth capabilities should be utterly dismissed. Again, in combat, it’s not about whose fighter has the smallest radar cross section or infrared signature. It’s about leveraging these platforms for maximum effect, and the Su-57 wasn’t designed to serve as stealthy scrapper like the F-22.

As aviation expert and Defense Editor for Aviation Week Steve Trimble once explained to me, the Russian affinity for stealth isn’t as powerful as America’s, and as such, they aren’t looking to win the stealth competition.

Instead, they’re just trying to make the Su-57 a sneaky and capable fighter with bombing capabilities … and in that regard, they seem to be succeeding.

Su-35 avionics fitted in Su-57

Its clear now that the Su-57 has the same avionics suite as the Su-35. While the full sensor suite does not appear to be operational yet, industry publications have pointed to the Russian use of open system architecture and dispersed computing within the aircraft as strong indicators that the systems aboard the Su-57 are not only advanced, they’re upgradeable.

Su-57 cockpit identical to Su-35s cockpit.

Crowd pleasing at airshow not in a combat

The Su-57 may not be the stealthiest or most technologically advanced fighter on the market, but it’s still a product of Russia’s long and storied history of developing highly capable combat airframes.

The same firm responsible for the Su-57 also produces incredibly capable 4th-generation fighters like the Su-35, so it comes as little surprise that Russia’s first stealth fighter is no slouch in acrobatic performance.

The Su-57’s 3D thrust-vectoring gives the fighter a huge degree of maneuverability and is far superior at executing acrobatic movements at lower speeds.

Thrust-vector control allows the pilot to orient the engines of the fighter independently from the fuselage, making extremely sharp turns possible, or even flying forward while pointing the nose, and weapon systems, down at an opposing aircraft.

The Su-57 also boasts the second-highest top speed of the class, topping out at Mach 2, just a few hundred miles per hour slower than the F-22.

Conclusion

All told, the Su-57 isn’t quite as advanced, quite as capable, or quite as stealthy as the other three fighters of its generation, but that isn’t to say that it doesn’t represent an important leap in capability for the Russian military.

Rather than relying on stealth, a field of technology in which the Russians may be lagging behind, Sukhoi has not incorporated stealth into the design, may not be BVR fighter, but Su-57 is a capable dogfight platform.

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